PRODUCT DEVELOPMENT

Custom cap
tech pack.

A production-ready example of how Head & Cap develops a custom 6-panel baseball cap — from measurements and materials to visor construction, closure, sweatband, embroidery placement, labels and final manufacturing specifications.

ONE CAP.
EVERY DECISION DEFINED.

This sample tech pack turns design intent into manufacturing instructions: crown geometry, measurements, fabric, visor, closure, sweatband, eyelets, embroidery, labels and branding placement are specified before production begins.

STYLEHC-EXAMPLE-01
CATEGORY6-panel baseball cap
MAIN FABRICSuede
COLOUR Deep Blue
Cloud-77 PANTONE 533 C
CLOSUREFabric strap + metal buckle
LININGBlue patterned lining
CONSTRUCTION6-panel / low profile
VISOR Regular / square
SWEATBANDCustom / foam-backed
EYELETSEmbroidered
Custom deep blue 6-panel baseball cap tech pack render
FrontFront view of custom 6-panel baseball cap
LeftLeft side view of custom 6-panel baseball cap
RightRight side view of custom 6-panel baseball cap
BackBack view of custom 6-panel baseball cap
XHEAD HEIGHT
EAR TO EAR
34 cm
Custom baseball cap crown height measurement diagram
YVISOR DEPTH
EAR TO EAR
22 cm
Custom baseball cap visor depth measurement diagram
ZHEAD CIRCUMFERENCE
57 cm
Custom baseball cap head circumference measurement diagram

OUTER SHELL

Suede / Cloud-77

PANELS
All panels PANTONE 533 C
STITCHING To match panel
All stitches PANTONE 533 C
Additional comments Seam 7mm
Custom baseball cap outer shell and panel construction

INNER SHELL

100% polyester

TRIM
Custom with logo PANTONE 186 C
SWEATBAND Custom / 3 mm foam-backed
Embroidery colour PANTONE 533 C
Additional comments Sweatband / 2 stitch rows
Custom baseball cap lining and sweatband construction

VISOR

Suede / Cloud-77

TOP
Pattern 1755 PANTONE 533 C
BOTTOM
Pattern 1755 PANTONE 533 C
STITCHING To match panel
5 rows PANTONE 533 C
Custom baseball cap visor top and bottom material specification

EYELETS

Embroidered

Madeira thread PANTONE 533 C
Embroidered eyelet specification for custom baseball cap

CLOSURE

Fabric strap + metal buckle

BUTTON Regular
Suede / Cloud-77 PANTONE 533 C
ADDITIONAL COMMENTS Metal buckle / rustic brushed-gold finish
Fabric strap and metal buckle closure specification for custom cap

APPLICATION

Flat Embroidery

Madeira thread PANTONE 186 C
Madeira thread PANTONE 533 C

LABELS

Care label & hangtag

Private-label care label artwork for custom headwear
Private-label hangtag artwork for custom headwear

FRONT LOGO

POSITION
Logo is placed on the front left panel.
HORIZONTAL ALIGNMENT
10 mm from the side seam.
VERTICAL ALIGNMENT
10 mm above the visor seam.
Front embroidery logo placement on custom baseball cap

BACK INITIALS

POSITION
Initials are placed on the back panel above the rear opening.
HORIZONTAL ALIGNMENT
15 mm from the side seam.
VERTICAL ALIGNMENT
15 mm above the rear opening.
Back initials embroidery placement on custom baseball cap

LABEL LOCATION

TECHNIQUE
Printed label
LOCATION
Left side on sweatband
Inside care label placement on custom cap sweatband